Our own build. The real process.

From printed sections to a full-size form.

The JRG Formula-inspired display-car build is our flagship in-house manufacturing example. It remains an ongoing project.

Request a quote See the real build

The full-size unfinished build at a later bodywork workshop

Project Portfolio

Applications to discuss

Explore printing, assembly and preparation, then tell us what you want to make.

These original archive photographs document printing, component preparation, multipart assembly and bodywork. They demonstrate stages of the process, rather than a completed customer job or a certified vehicle.

The gallery groups documented stages without inventing recording dates or claiming that every photograph shows the same component. No client, hospital, racing-team or official Formula 1 relationship is implied.

Six printers. One hands-on workshop.

Six Elegoo Neptune 4 Max FDM printers, each with a nominal 420 × 420 × 480 mm build volume. A larger finished object is made from planned sections, not one oversized print.

Materials and finishing

PLA, PETG, ABS, carbon-fibre-reinforced printing filament, fibreglass and carbon-fibre fabric/resin work. Grade, hardware compatibility, environmental suitability and finish are assessed per job.

The manufacturing archive

Original JRG project photographs. The build is ongoing; these are not completed customer case studies.

A 3D printer building a tall grey component layer by layer — Printing individual body components

Hands-on work joining the printed side body sections — Hands-on assembly work

Printed body sections assembled on stands in the original workshop — Joining the multipart body

Shaped body and wing components laid out for preparation — Preparing individual components

Workshop view of separated body sections during surface preparation — Surface preparation and bodywork

A clear path from brief to build

01 / Understand the application

Send your brief, dimensions, quantity and authorised drawings. Explain the environment and what the part needs to do.

02 / Review the approach

We assess feasibility, materials, sectioning and finishing, then clarify missing information before a quotation.

03 / Approve the job

Scope, costs, lead time, delivery and any sample approval are agreed before production starts.

04 / Make and review

Printing, assembly and agreed finishing follow the approved scope. Changes require review.